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AE101 Owners Club is a group of 7th gen Corolla enthusiasts from all over the world. If you're a fellow enthusiast, then join us today!
 
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» My Supercharged TOM's Levin - Updated
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 Marvin the ZZE122 Wagon

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AuthorMessage
Hiro
Super Member
Super Member
Hiro


Posts : 541
Reputation : 16
Join date : 2012-04-27
Age : 38
Location : Newcastle, Australia

Marvin the ZZE122 Wagon Empty
PostSubject: Marvin the ZZE122 Wagon   Marvin the ZZE122 Wagon EmptySun Dec 05, 2021 4:14 pm

So I went and did a thing the other day. Barring a KE10, we have now completed ownership of every single odd-numbered Corolla generation (3, 5, 7, 11 and now finally 9), and in some ways the fact that my pending existence caused my mother to have to sell her KE10 is kinda poetic (and ironic).

So, meet Marvin - both after Marvin the Paranoid Android from HHGTTG (the movie remake unfortunately, since the BBC miniseries version was silver rather than white), and Lee Marvin from the classic Western musical Paint Your Wagon (I was just stretching for any name connected to the word "wagon" really).

Pertinent details
2006 Ascent wagon
218k
Manual (I am pathologically unable to buy an auto if manual is a viable option)
All 3 cupholder dividers present and correct (apparently a minor miracle)
Boot room for days

Yes it will be getting some (minor) modifications
No I won't be putting the 2ZZ in to it instead of the 102
Yes I still have the 102
No it isn't finished yet.

Marvin the ZZE122 Wagon 51723318328_862375146c_h
Marvin the ZZE122 Wagon 51723318238_4e139737f3_h
Marvin the ZZE122 Wagon 51723318253_5df49fa313_h
by Ian Rigby, on Flickr

_________________
Marvin the ZZE122 Wagon New_sig-1
AE102 - Charlene the Old Faithful 71.7kw atw, amassing awesome JDM options
JZZ30 - Lexi the Spacecruiser 1JZGTE>>3SGE. Now an organ donor
ST162 - Charlie the non-ghey Celica. 3SGE>>4AGE - GOOOOONE
AE82 - Rosie the Bitsa from Hell!, 70.8kw atw. Has been converted into garage space and money at last
KE55 - Billie the Beast.  Sadly missed

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Hiro
Super Member
Super Member
Hiro


Posts : 541
Reputation : 16
Join date : 2012-04-27
Age : 38
Location : Newcastle, Australia

Marvin the ZZE122 Wagon Empty
PostSubject: Re: Marvin the ZZE122 Wagon   Marvin the ZZE122 Wagon EmptyMon Jan 17, 2022 6:02 pm

First mod done - replace the (disconnected) factory headunit with a Bluetooth/ACP/AA unit, so I no longer get bored shitless driving a 1ZZ down the freeway with no audio enhancement

Still need to get the reverse camera installed and wired up, but that can wait until the towbar goes on

Marvin the ZZE122 Wagon 51825756253_cb05fc24bc_b

_________________
Marvin the ZZE122 Wagon New_sig-1
AE102 - Charlene the Old Faithful 71.7kw atw, amassing awesome JDM options
JZZ30 - Lexi the Spacecruiser 1JZGTE>>3SGE. Now an organ donor
ST162 - Charlie the non-ghey Celica. 3SGE>>4AGE - GOOOOONE
AE82 - Rosie the Bitsa from Hell!, 70.8kw atw. Has been converted into garage space and money at last
KE55 - Billie the Beast.  Sadly missed

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Hiro
Super Member
Super Member
Hiro


Posts : 541
Reputation : 16
Join date : 2012-04-27
Age : 38
Location : Newcastle, Australia

Marvin the ZZE122 Wagon Empty
PostSubject: Re: Marvin the ZZE122 Wagon   Marvin the ZZE122 Wagon EmptyMon Jan 17, 2022 6:31 pm

Next step was trying to sort out the brake shudder - previous owner indicated that they had been told by the mechanic at last service/rego that the rears were almost done, so I figured that would be the first place to start. Ordered new rotors and pads (didn't bother with the parking brake shoes), arrived quick-smart so got to work swapping them in....

Man I forgot how much I hated drum brakes. Even though the rear brakes are disc, the parking brake works via shoes against the inside of the rotor hat, which means you have to back them off when replacing the rotors otherwise they can catch on a lip. Well, it turns out that I mustn't have backed them off enough (or they stuck to the inside of the rotor), because when I pulled off the right rear (had to use the jacking screws because it wasn't coming by hand) the shoes had grabbed on to something and managed to _bend_ the entire backing plate (despite the only connection between the shoes and the plate being two nail-thin pins). This meant that the new rotor (or the old one, for that matter) could not fit back over the shoes regardless of how much they were backed off, so I was up Schitt's Creek without a rowing instrument.

Marvin the ZZE122 Wagon 51826000649_9122731d0d_b

Cue a fit of inspiration to literally rip the entire parking brake hardware off the backing plate, smash the thing back as close to flat as possible with a sledgehammer, tie up the cable to the back of the hub and then make a break-of-dawn run down to Sydney the next day (with no working handbrake) to pick up a new wheel hub....which just turned out to be an entire rear torsion beam assembly, because it required less disassembly (and also gave a few spares). Good thing I bought a wagon, and in a moment of poetic irony the first part the parts hauler hauled was literally it's own rear end (like a Babuskha doll)

Marvin the ZZE122 Wagon 51825726328_c484b233fe_b

All goes back together without a hitch, then the new rotors and pads finally fit and my brake shudder problems were solved.
Marvin the ZZE122 Wagon 51825961024_d3c852310c_b

Except they weren't. So I figured that it must be the fronts, instead (not like there was any other option, apart from the uncomfortable possibility of excessive runout). Didn't really have time before Christmas to order new rotors (at least pads I could get off the shelf), but fortunately I had a spare set of DBA T2s lying around that were slated to go on the ZZE102 (since the SuperStrut brakes run essentially the same 275mm front rotors). Bit of overkill for a daily wagon hack, but time was more important and I wasn't driving up to Coffs to go camping over NYE with shuddering brakes. At least these went in without a hitch (apart from having to take a few hours break whilst I tracked down which mate I had lent my caliper piston resetting tool to). And lo and behold, the shudder was cured.

Marvin the ZZE122 Wagon 51824668177_cd21ca9114_b

So speaking of camping, this was one of the reasons why we bought a wagon in the first place (other than being a parts hauler). Still tonnes of room (pretty much from window line up to the roof)

Marvin the ZZE122 Wagon 51825618281_249ac77fd4_b

Anyway, after we got back in the new year, I set about getting stuck in to the rest of the planned initial mods. First up, towbar. Should be simple, new towbar and straight car (no accident history) should mean everything lines up nice and neat, right?

Right?

Guess again. Looks like Blind Freddy got a job at TAG some time last year, and welded together my towbar as straight as Mardi Gras
Marvin the ZZE122 Wagon 51825960819_f5ed16cc09_b
Marvin the ZZE122 Wagon 51826340170_5e2f3c5c53_b
Marvin the ZZE122 Wagon 51824668037_92b03fe791_b
Marvin the ZZE122 Wagon 51825960774_4e7026752f_b

So now I've got to go through the hassle of an eBay return of a metre-long chunk of steel, which is always fun. Still, at least the day wasn't a total write-off, as I acquired a set of 16" wheels to progress one step further along the path to Dad-bod Sportivo.
Marvin the ZZE122 Wagon 51826340095_6cf0848ba4_b

_________________
Marvin the ZZE122 Wagon New_sig-1
AE102 - Charlene the Old Faithful 71.7kw atw, amassing awesome JDM options
JZZ30 - Lexi the Spacecruiser 1JZGTE>>3SGE. Now an organ donor
ST162 - Charlie the non-ghey Celica. 3SGE>>4AGE - GOOOOONE
AE82 - Rosie the Bitsa from Hell!, 70.8kw atw. Has been converted into garage space and money at last
KE55 - Billie the Beast.  Sadly missed

gold94corolla likes this post

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Hiro
Super Member
Super Member
Hiro


Posts : 541
Reputation : 16
Join date : 2012-04-27
Age : 38
Location : Newcastle, Australia

Marvin the ZZE122 Wagon Empty
PostSubject: Re: Marvin the ZZE122 Wagon   Marvin the ZZE122 Wagon EmptySat Mar 05, 2022 6:04 pm

Short version, towbar now fits - just have to rip the interior trim out of the boot to see if there's any pre-wired plugs of whether we'll have to wire it in from scratch


Long version - measured the mounting points on the car with stringlines and plumbs, sent dimensions to manufacturer who confirmed that their entire batch was out (must have been an issue with the jig if that's the case), sent out a new towbar adjusted to the exact dimension of what I had (just in case) and arranged for Toll to pick the other one up (so at least I didn't have to schlep to the post office). One of the tow hook bolt holes was on the verge of stripping out however (not uncommon by the sounds of it) so had to chase it out with a thread tap, of course it had to be the one with the tightest clearance and worst access (muffler side, closest to bumper, and with a useless plastic tab on the bumper getting in the way).


Next up is chasing down a facelift ZRE152 steering wheel so I can have SWC for the headunit (although Android Auto is now broken due to my new phone, also seems to be a common problem with S22s). Also picked up a full set of power windows/switches and door trims, at some stage I'll have to pull the interior apart and see how much is also pre-wired for them.

_________________
Marvin the ZZE122 Wagon New_sig-1
AE102 - Charlene the Old Faithful 71.7kw atw, amassing awesome JDM options
JZZ30 - Lexi the Spacecruiser 1JZGTE>>3SGE. Now an organ donor
ST162 - Charlie the non-ghey Celica. 3SGE>>4AGE - GOOOOONE
AE82 - Rosie the Bitsa from Hell!, 70.8kw atw. Has been converted into garage space and money at last
KE55 - Billie the Beast.  Sadly missed

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Hiro
Super Member
Super Member
Hiro


Posts : 541
Reputation : 16
Join date : 2012-04-27
Age : 38
Location : Newcastle, Australia

Marvin the ZZE122 Wagon Empty
PostSubject: Re: Marvin the ZZE122 Wagon   Marvin the ZZE122 Wagon EmptySat Mar 05, 2022 6:05 pm

ZRE152 steering wheel now fitted, SWCs aren't hooked up until I can get a new clock spring (going to switch to black fascia too, silver doesn't suit the Ascent interior) but already feels tonnes better than the stock vinyl noodle-ring.

Marvin the ZZE122 Wagon 7ca8391cf9e368b866287390e9c7f7b6

_________________
Marvin the ZZE122 Wagon New_sig-1
AE102 - Charlene the Old Faithful 71.7kw atw, amassing awesome JDM options
JZZ30 - Lexi the Spacecruiser 1JZGTE>>3SGE. Now an organ donor
ST162 - Charlie the non-ghey Celica. 3SGE>>4AGE - GOOOOONE
AE82 - Rosie the Bitsa from Hell!, 70.8kw atw. Has been converted into garage space and money at last
KE55 - Billie the Beast.  Sadly missed

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Marvin the ZZE122 Wagon Empty
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